Precision-engineered plastic mold for microphone accessories is crucial in the injection molding industry, enabling the mass production of various plastic parts essential to microphones.
These include sturdy microphone cases for protecting sensitive electronics and durable microphone brackets that ensure stable positioning during operation.
The incorporation of a conformal cooling network in the mold for these audio components is essential for achieving a uniform thermal profile, which significantly reduces warping and improves the dimensional accuracy of the final product.
This plastic mold is meticulously designed to preserve intricate details and maintain uniform quality, which is vital for meeting the high standards of the audio industry.
Mold Flow Analysis
Considering the complex geometrical contours and the exacting functional requirements of the microphone component, we have refined our mold design solution in accordance with the findings from the mold flow analysis. This approach enables us to pinpoint the optimal gate location, which guarantees better filling flow dynamics, shorter cycle times, and superior part quality.
Plastic Part Material
The precision injection-molded components are engineered from a PA6+30% glass fiber reinforced engineering thermoplastic composite, meticulously selected for its custom-tailored attributes to guarantee unparalleled flow characteristics, robust structural integrity, and superior acoustic performance for the targeted audio application.
Surface Treatment
Following the molding process, the plastic component undergoes secondary operations to attain its distinctive appearance, which involves painting and silkscreen printing. These processes provide not only functional protection but also enhance the component's visual appeal and brand identification.
Product details
Product parameter
Mold Steel |
S136 |
Mold Cavity |
1*2 cav. |
Surface Finish |
Texture |
Feed System |
Pin point gate |
Injection Machine |
200T |
Mold Size |
400*450*436 mm |
Mold Weight |
500 kgs |
Mold Life |
300,000 shots |
Maintenance |
Cleaning the mold and spraying anti-rust agent. |
Package |
Waterproof bag and wooden box |